240 and 400 grit sanding

When not shopping online for lathe-electronics/parts I have been busy sanding the Pikanto moulds. First the last bits of 180-grit today, then all over with 240 grit, and finally started with 400 grit which I will have to continue with next in the next session. The flat bits and large gently curved areas of the hull are easy and quick to work with but as always the devil is in the details. The deck mould has a lot of edges and features that are tricky to sand, and all moulds have a sharp 90-degree edge which is easily damaged when handling the moulds.

180grit 240grit 400grit1 400grit2

The plan is to go 600-800-1200 grit next weekend and do a bit of polishing after that.

Links - 2009 Dec 3

Spindle servo encoder shaft

enoder_axle_before

The 1.75kW spindle-servo for the lathe only has resolver and hall-feedback. So I need to mount an incremental encoder with index pulse on it myself. The rotor for the hall-sensors attaches to the main motor shaft with an M6 bolt. Here I'm making my own M6 bolt with a long 'head'/shaft that will extend outside the back lid of the motor. I cheated a bit by starting with a 0.5" rod which already had an internal M6 thread. An M6 set-screw will form the bolt-part of the shaft, and is also used here to hold the part in the lathe. This was then turned down to ca 11mm to fit the hall-rotor, and 8mm for the part of the shaft that extends outside the motor and to which the encoder will mount.

Encoders are on order from digikey so they should arrive next week.

encoder_axle_after

By taking it slow and measuring a lot the 1949 Schaublin makes parts with tolerances approaching 0.01mm!