We've moulded the first PIKANTO hull!
This is a bit of a prototype since it's some time since Jari or myself moulded a boat, and also because these are brand new moulds and we have never made a boat in one-go like this before: closed mould with the hull, deck, mast/finbox, and ruddertube all attached in one session. We need a bit of routine and practice to get the whole process of "release-agent > gelcoat > resin/fiber > fin/mastobox > close-mould > seal deck-joint" running smoothly. I am sure by hull nr 5 or so we will have learnt the workflow pretty well
Having said that, this first prototype hull came out of the mould pretty good. There are some problems with an uneven gelcoat layer, and a few places in the foredeck where there is trapped air between fiber/gelcoat. We're considering either cutting away the rounded flanges on the foredeck, or alternatively moulding the deck from many smaller pieces of fiber that would drape around the challenging shapes better. Anyway we are pretty happy that the boat comes out of the mould with deck attached and fin/mastbox + ruddertube in place. I've been thinking about a glass-fiber rudder-tube moulding also, and there's obviously a possibility to add a support under the foredeck for the jib-attachment point, maybe even the mainsheet post tubing also?
This is with a "home-made" gelcoat made out of laminating resin, colloidal silica, and colour-paste. I'm not sure this is optimal and I remember reading on some RC-airplane forum about using 2-pack (polyurethane? or epoxy?) car-paints as gelcoat. Does anyone have links or experience with that?