Sunday polishing

Out pitch-lap is one that really doesn't work when polishing mirror-on-top. Should have realized that yesterday. The first two 20min sessions today were spent making the shape of the mirror worse, before we switched to tool-on-top for the last 30min + 30min. Suddenly it all goes much better, and we are back to a nice better than 1/10 wave sphere. We still see small dots from a laser-pointer reflection, so it's not time for figuring just yet.

The graph shows the wavefront error in nm, compared to a sphere. The Foucault images on the left are simulated from a zernike fit to the surface measurement.

Polishing continues

Something must have been wrong with the pitch-lap on Friday, since we began today with a strange bump in the middle of the mirror. The picture shows how the shape of the mirror (actually the wavefront, compared to a sphere) changed through today's polishing session. Slowly getting back to a good spherical shape. Hopefully the mirror will be polished out soon and we can start figuring it into a paraboloid.

Wooden telescope tube

First I had some composite ideas for the telescope tube, but after looking at examples and guides for 'Coopered' wooden tubes here and here, I decided it was quicker and cheaper to forget the carbon fiber.

Materials:

  • Four 3 m lengths of 28x90 mm Aspen (Puukeskus). (This stuff is meant for the bench in a sauna!)
  • PU-glue (Puukeskus)
  • 150mm diam. tube-clamps (10 pcs) (Biltema)
  • 50mm wide masking tape (2 rolls) (Biltema)
Methods:
  • Cut the 3m lenghts in half for a 1500mm long tube.
  • Locate a nice big table-saw, one where the blade can be angled accurately.
  • Cut six ca 10.5x28 mm strips from each 88mm plank. That makes for 48 strips. We'll need only 40 for the tube, but it's good to have some spares.
  • Angle the blade at 4.5 degrees, and cut one side of each strip with this setting.
  • Adjust the table-saw to produce 23 mm wide strips, and cut the other side at a 4.5 degree angle.
  • You've now cut each strip at least three times. Thats at least 144 cuts with the table-saw. If you're an office-rat like me you will have had more than enough of the noise and saw-dust for a few months onward. Have a shower and go to sleep.
  • With the narrow side facing down, align 40 strips on the floor, and exchange any bent or bad ones with the eight spare ones. Tape it all together, I did it first across and then along the seams.
  • Turn the strips over, and apply PU-glue to the seams. I used a small round plastic rod under the strips so the seam to be glued opened up slightly for easier access with the glue-bottle. (remember to wear working clothes and gloves. PU-glue is nasty stuff.)
  • Roll it into a tube, remember to apply glue to the final seam, then apply the tube clamps (which previously have been connected pair-wise end-to-end to produce 295mm diam. tube-clamps).
  • Check that the tube is round. Leave to set overnight. (More to follow as progress is made...)

Bath Interferometer

Most interferometer types used for optical surface testing require an expensive reference element from which the reference beam is bounced off. The interferometer then compares the wavefront from the reference element to the wavefront from the surface being tested. The Bath interferometer is a clever design which uses the test-mirror for both the reference beam and the test-beam. It's very simple to build, requiring just a laser, a 50/50 beamsplitter, a mirror, and a short focal length lens to expand the beam.

Here's my first attempt at building one, and taking pictures of interferograms from the 240mm telescope mirror we are polishing. The video shows how unstable the fringes are with the interferometer on a normal (wobbly!) table and in a typical open room with lots of air-currents. Moving to a better table and protecting the beam-path from air-currents with cardboard boxes should make for more stable interferograms which can be quantitatively analysed.

Secondary mirror holder

These are the first useful parts made on the lathe. This will become the secondary mirror holder on the Newtonian telescope we are making. The secondary mirror is elliptical with a minor axis of 50 mm, so these parts are 50 mm in diameter. There is a spring-loaded M6 bolt that pulls the mirror holder upwards, while three M4 adjustment-screws placed 120 degrees apart push down on the holder. The 45-degree cut turned out surprisingly well straight from the metal band-saw, and I'm not going to sand or polish it since there is going to be plenty of silicone glue between the holder and the mirror anyway. The plan is to use three or four M3 threaded rods for 'the spider' which attaches this holder to the telscope tube.