More plug milling

The model yacht plug we're making is milled in three stages. First a rough-cut, then a finish-cut which cuts the plug 1 mm undersize. Then it's coated with a thick layer of tooling gelcoat. What you see above is the final milling pass where the gelcoat is cut down to the final shape. This way we're hoping the final plug will require a minimum of painting/sanding before use.

Lester Gilbert has some new Pikanto pictures on his site. Eventually this project will produce boats like that, but with a deck which is simpler to mould, and with a process we hope to streamline as much as possible.